Threaded Fastener Loosening
Dave Archer | Principal Engineer
Peak Innovations Engineering
9934 N. Alpine Rd., Suite 104
Machesney Park, IL 61115 USA
A common frustration of threaded fastener suppliers is their customers pointing to their fastener as the cause of their joint loosening problems. Even when the problem is a failure from fastener fracture, in the vast majority of instances the fastener meets all specifications and the root cause of their problems is the joint design or assembly process. Furthermore, even when the customer believes the solution lies in altering their installation torque, the end result can still result in a phone call to the fastener supplier because the corrective action may be counter-intuitive. Reducing installation torque for fasteners that fracture in the field can create larger problems when the cause is fatigue failure generated by insufficient clamp load. Likewise, when a joint does not clamp-up sufficiently because the parts are deflecting or yielding under the clamp load, increasing the installation torque is not going to produce the desired results. While joint design and fastener installation are generally not the responsibility of the fastener distributor, being able to associate common problems with their root causes and solutions helps speed troubleshooting and lends added technical credibility.
While a wide variety of loading profiles can cause fastener loosening, it is understood forces that lead to slipping of the clamped parts relative to one another will cause the most dramatic losses. The force that resists loosening is generated by friction between the mating threads and the bolt or nut and the mating part. In the standard bolted joint this resisting force is directly proportional to bolt tension – the greater the elongation of the bolt, the greater the friction force available to resist loosening. Because resistance to loosening decreased bolt elongation, the common occurrence of joint relaxation due to embedment within the joint stack will leave the joint more susceptible to loosening. The following flowchart identifies these three primary means of preventing threaded fastener loosening and lists specific remedies under each of the three headings.
Peak Innovations Engineering has a highly technical team to design, test, validate, and enhance the bolted joints within your product application. Joint development and testing are all we do, so we do it better than other available options, both internal and external. Why consume your resources engineering and problem-solving areas that are secondary to your core responsibilities when we can take care of them quickly, definitively, and cost-effectively? www.pieng.com